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Worldwide leader in supplying ancillary equipment to the plastics industry

PIOVAN grupa je svetski lider u razvoju i proizvodnji pomoćnih sistema za automatizaciju skladištenja, transporta i prerade polimera, plastike i hrane, pružanju inženjerskih rešenja i servisnih usluga. Od silosa na otvorenom do centralizovanih sistema za hranjenje: dizajniraju i proizvode integrisana i fleksibilna rešenja za sve vrste plastike. Posvećeni kupcima i inovacijama, razvoju i budućim trendovima, teže da svoju profesionalnost usmere ka zadovoljenju kupčevih zahteva. Činjenica koja PIOVAN izdvaja od konkurencije je izrada gotovo svih elemenata i pod-sklopova u matičnoj kompaniji. Na osnovu ovako koncipirane razvojne strategije danas iza znaka PIOVAN stoji kvalitet, pouzdanost i ekonomičnost.

O kompaniji PIOVAN (PDF 6.89 MB)

Categories

Feeding & Conveying

 

 

Drying & Dehumidifying

 

 

Dosing & Blending

 

 

Granulation

 

 

Temperature Control

 

 

Software

 

 

Lab-Tech

Acetaldehyde measurement in PET preforms

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products

Modeli granulatora

B17 series - small size granulators

The B17 Series granulators are available in six standard models and over 50 versions for the fine granulation of processing wastes from the injection, blow moulding and extrusion industry. Provided with open or sector rotor and reversible hopper, quick opening and easy cleaning.

Models:

  • B17-22-3K
  • B17-38-3K

Cutting Chamber: ø 170 mm

Technical data:

  • Designed for beside the press operation (injection and blow moulding)
  • 3 knives open rotor
  • Reversible hopper
  • Slow rotor speed (250 RPM)
  • Lateral end discs which turn with the rotor
  • Standard screen in stainless steel
  • Quick opening and easy cleaning

Processes:

  • Injection
  • low moulding
  • Extrusion

Designed for:

  • Small wastes from purgings and castings
  • Tubes and profiles with small diameter
  • Trimmings

Read more (PDF 284 KB)

N17 series - small size granulators

Technical data:

  • Designed for beside the press operation (injection and blow molding)
  • Six standard models, over 50 versions available
  • Two rotor design available
  • Reversible hpššer
  • Slow rotor speed (100-135-210-250 RPM)
  • Automatic belt tension devicde
  • Lateral end discs wich turn with the rotor
  • Standard screen in stainless steel
  • IP55 control cabinet and electrical motor
  • Quick opening and easy cleaning
  • Noise level largely within European norms EN 12012-1 appendix A

Read more (PDF 292 KB)

S25 series - small size granulators

The S25 Series of granulators is available in two standard models and a number of different versions for the fine granulation of processing wastes from the injection moulding, blow moulding and extrusion industry.

Models:

  • S25-30
  • S25-45

Cutting chamber: ø 250 mm

Technical data:

  • Designed for beside the press operation (injection, blow moulding and extrusion) and general purpose operation
  • Six standard models, over 36 versions available
  • Three rotor designs available (three or two rotor knive version and solid staggered version)
  • Slow rotor speed (180-340-450 RPM)
  • Lateral end discs which turn with the rotor
  • IP55 control cabinet and electrical motor
  • Quick opening and easy cleaning
  • Noise level largely within European norms EN 12012-1 appendix A
  • A range of discharge systems are available to meet customers requirements

 Designed for:

  • Small wastes from prugings and casts
  • Tubes and profiles with small diameter
  • Trimmings

Read more (PDF 224 KB)

S30 - medium size granulator

The 30 Series of granulators is constructed for grinding beside the press of wastes from injection, blow moulding, extrusion and for general uses. Available in one standard model and a number of versions, it has a large feed opening and a sturdy structure to ensure reliability and long operating life.

Model: S30-50

Cutting chamber: ø 305 mm

Technical Data:

  • Designed for beside the press operation (injection, blow moulding and extrusion) and general purpose operation
  • IP55 control cabinet and electric motor
  • Quick opening and easy cleaning
  • Fully sound enclosed for low operating noise level
  • A range of feed and discharge options are available to meet each customer requirements
  • Advanced scissors cutting action, reduces energy. Consumption, heat and dust generation

 Processes:

  • Injection
  • Blow moulding
  • Extrusion

Designed for:

  • Small pieces of scrap and sprues
  • Small diameter tubes and profiles
  • Pieces of scrap which have already been reduced in size
  • Power cables

Read more (PDF 220 KB)

B series - medium large size granulators

The B Series of granulators is constructed for grinding beside the press of wastes from injection, blow moulding, extrusion and for general uses. Available in one standard model and a number of versions, it has a large feed opening and a sturdy structure to ensure reliability and long operating life.

Models:

  • B30-50-3K
  • B40-70-3K
  • B40-90-3K-TS
  • B45-100-3K-TS

Cutting chamber: ø 305 mm; ø 419 mm; ø 457 mm

Technical data:

  • Suitable for injection & blow moulding, extrusion and general purpose applications
  • Four basic models
  • Tilting hopper manually operated for easier cleaning and maintenance
  • Advanced scissors cutting action, reduces energy consumption, heat and dust generation

Processes:

  • Injection
  • Blow moulding
  • Extrusion

Designed for:

  • Small pieces of scrap and sprues
  • Small diameter tubes and profiles
  • Pieces of scrap which have already been reduced in size
  • Fine granulation of power cables
  • Edge trims
  • Sheets

Read more (PDF 276 KB)

N series - medium large size granulators

Models:

  • N25-45
  • N35-60
  • N55-90

Cutting Chamber: ø 250 mm; ø 356 mm; ø 560 mm

Technical data:

  • Suitable for injection & blow moulding, extrusion and general purpose applications
  • Hopper with inspection door for easier cleaning and maintenance
  • Cutting chamber with discs and plates wear resistant
  • Advanced scissors cutting action with adjustable rotor blades, reduces energy consumption, heat and dust generation
  • A range of feed and discharge options are available to meet each customer requirements

Read more (PDF 272 KB)

N40 series - large size granulators

Technical data:

  • Suitable for injection&blow molding, extrusion and general purpose applications
  • Three basic models, over 70 versions available
  • Tilting hopper manually operated for easier cleaning and maintenance
  • Cutting chamber with side plates wear resistant
  • Advanced “scissor” cutting action, reduces energy consumption, heat and dust generation
  • Fully sound enclosed for low operating noise level
  • A range of feed and discharge options are available to meet each customers requirements
  • Safety complies with CE standard

Read more (PDF 272 KB)

N45 series - large size granulators

The N45 Series granulators are designed for heavy-duty applications for the granulation of wastes from injection, blow moulding, extrusion and wastes in general. Available in two standard models and more than 30 versions, equipped with hopper and screen cradle that can be easily opened for quick cleaning and maintenance.

Models:

  • N45-100
  • N45-160

Cutting chamber: ø 450 mm

Technical data:

  • Designed for heavy-duty applications, for blow moulding, extrusion and general purpose applications
  • Designed for an effective high-quality regrind of plastics, rubber, light metals, and wastes in general
  • Two basic models, over 30 versions available
  • Hopper and screen cradles are of easy access for quick cleaning and maintenance
  • Advanced scissors cutting action, reduces energy consumption, heat and dust generation
  • Fully sound enclosed for low operating noise level
  • A range of feed and discharge options are available to meet each customer requirements

Read more (PDF 244 KB)

N/S 60 series - large size granulators

The N/S 60 Series granulators are designed for effective granulation of plastic and large sized industrial waste, thanks to the large feed opening. Equipped with a modern “twin shear” cutting system to reduce energy consumption and dust production.

Models:

  • N60-100
  • S60-160

Cutting chamber: ø 609 mm

Technical data:

  • Designed for efficient size reduction of plastic and waste
  • Large feed opening for easy feeding
  • Hydraulic operated, for easier cleaning and maintenance
  • Anti-vibration mounts, eliminate special foundations
  • Robust construction, for long reliable operating life
  • Advanced “Twin Shear” cutting action, reduces energy consumption, heat and dust generation
  • Various feed and discharge options are available to meet customers’ requirements

Processes:

  • Injection
  • Blow moulding
  • Extrusion
  • Rotational
  • Film
  • Recycling

Designed for:

  • Large wastes from purgings and casts
  • Tubes and profiles with large diameter
  • Power cables
  • Large plastic parts
  • Granulation of bottles in bulk

Read more (PDF 260 KB)

Film and edge trim granulators

Models:

  • N17-38-ET1
  • S25-30-ET1/2
  • S25-45-ET1/2
  • S30-50-ET2
  • S30-50-R
  • N40-70-R
  • N40-70-ET2

Technical Data:

  • Designed for efficient size reduction of edge trims and film
  • 7 standard models, over 30 versions
  • Different motor size for energy saving or higher cutting power
  • Quick opening and easy cleaning

Processes:

  • Extrusion
  • Film

Read more (PDF 164 KB)

Thermoforming series granulators

Granulators in 12 standard models and over 70 versions for the fine granulation of processing wastes from the extrusion and thermoforming industry. Different drive units for energy saving or high cutting power. Quick opening and easy cleaning.

Models:

  • N40-70-T; N40-90-T; N40-120-T
  • N45-100-T; N45-160-T
  • S60-100-T; S60-160T
  • NT25-91
  • NT35-120; NT35-140; NT35-160

Cutting chamber: ø 450 mm; ø 475 mm; ø 500 mm

Technical data:

  • Designed for efficient size reduction of thermoforming sheets and thermoforming rejects
  • Also suitable for sheet with thermoformed caps
  • 12 basic models, over 70 versions available
  • Models for in-line and off-line granulation
  • Different motor size for energy saving or high cutting power
  • Quick opening and easy cleaning

Designed for:

  • Thermoforming sheets

Read more (PDF 192 KB)

TRM series - single shaft shredders

Shredders in four standard models for shredding processing wastes from the injection moulding, blow moulding and extrusion industry. The newly patented system for fixing the rotary blades with inclined cutting, allows recycling of large components providing high production outputs with limited energy consumption. Equipped with a PLC specially designed for controlling various applications, with the possibility of selection from among different automatic operating programs.

Models:

  • TRM600
  • TRM900
  • TRM1200
  • TRM1500

Technical Data:

  • A new system to fasten rotating blades has been built and patented, featuring cutting angles which help recycle difficult components and achieve high production levels with restricted energy consumption
  • Suitable to recover plastic materials, discharges, films, car parts and also electric cables, wood, paper, etc.
  • Fitted with a PLC which has been adequately designed to manage different applications, with the chance to select among different automatic machining programs

Processes:

  • Injection
  • Blow moulding
  • Extrusion
  • Film
  • Recycling

Designed for:

  • Large wastes from purgings and casts
  • Tubes and profiles with large diameter
  • Wet or dry granulation of bottles in bulk
  • Electric cables
  • Granulation of fibres
  • Wet or dry granulation of bulk film

Read more (PDF 256 KB)

KA series dust collectors

The KA system is designed for conveying and de-dusting the material, releasing filtered air into the work environment and cutting down noise emissions. Available in six models to satisfy all plant engineering requirements. The conveyor system is equipped with easily accessible and renewable filter cartridges. The system is modular, sturdy and compact, to adapt to all plant solutions. Accessories: antistatic bars, metal separators, DPM measuring devices. safeties conform to EC standards. Automatic and independent operation or can be interfaced with granulator/shredder.

Models:

  • KA04
  • KA07
  • KA012
  • KA110
  • KA145
  • KA350

Technical data:

  • Designed for conveying and dust removal of materials with filtered air release into working ambient
  • A large number of different models to meet all requirements
  • Negative pressure transport to reduce material dust and noise emissions
  • Transport systems with filter cartridges which are easy to access and renew
  • Robust and compact modular structure which can be adapted to any plant layout
  • Accessories: antistatic bars, metal separators, DPM measurers
  • Safety in compliance with EC standards
  • Automatic and independent operation or interfaceable with granulator/crusher

Designed for:

  • Can be paired with a conveyor system

Read more (PDF 240 KB)

KD series dust separation systems

The KD dust separator is designed to separate and remove dust from the re-ground material. The working of the system is automatic and independent or it may be interfaced with a grinder granulator.

Models:

  • KD01
  • KD04-S
  • KD04
  • KD07
  • KD12

Technical data:

  • Designed for de-dusting of plastic regrind. Filtered, dust-free air returned to ambient atmosphere
  • Can be floor standing or can be fitted to both new and existing granulators/shredders
  • Five models available for a variety of applications
  • Basic model KD01, low cost and space saving
  • Model KD04-S, easy to use and versatile. Features automatic cleaning cartridge filter working with negative air pressure
  • Three models, KD04, KD07, KD12, equipped with negative air suction system and air filtration system with automatic cartridge filter

Designed for:

  • Can be connected to a granulator or a shredder for automatic and/or independent operations

Read more (PDF 256 KB)

Business lines

Automotive

medical

packaging

technical moulding

teletronics

ENERGY EFFICIENCY

Energetska efikasnost u industriji je pojam koji je na našim prostorima postao bitan krajem 2008. i početkom 2009. godine, sa početkom svetske ekonomske krize. Većina privrednika je, do tada, najčešće deklarativno razmatrala trošak struje, kao bitan element kompletnog pregleda troškova. Pritom uticaj energetske efikasnosti na zagađenje prirode gotovo uopšte nije bio razmatran.

Kompanija Neofyton je među prvima u Srbiji i regionu počela aktivno prezentovanje značaja energetske efikasnosti, kako zbog smanjenja troškova proizvodnje, pa samim tim i povećanja profitne stope, tako i zbog podizanja svesti o ograničenosti resursa i širim ekološkim principima.

Ušteda energije korišćenjem Neofyton mašina

U poređenju sa direktnim konkurentima u sferi mašina za brizganje plastike, a korišćenjem standardne hidraulike u koju su ugrađene tzv. “smart” pumpe, naše mašine troše i do 50% manje energije. Korišćenjem servo-hidraulike, postoji potencijal za uštedu do čak 70%. Posedujemo veoma precizan uređaj za merenje potrošnje električne energije, kojim se to i dokazuje.

Kompanija Engel je bila prvi proizvođač mašina za brizganje plastike, još 2009. godine, koji je u svoj upravljački sklop uveo, kao standardnu opciju, stranicu za prikaz potrošnje struje – “Ecograph”, gde se navođenjem težine za svaki proizvod (kalup), u svim ciklusima dobija podatak, kako o ukupnoj potrošnji struje po satu, tako i o specifičnoj potrošnji struje po kilogramu prerađene plastike (kWh/kg).

ENVIRONMENTAL PROTECTION

Oprema koju zastupamo doprinosi OČUVANJU ŽIVOTNE SREDINE na nekoliko načina.
Kada govorimo o pratećoj opremi, a pre svega o čilerima za hlađenje vode našeg dobavljača Eurochille, kojima se temperira kako hidraulika i servo motori u mašinama, tako i kalupi (alati) u kojima se i formiraju gotovi proizvodi, čilerski sistemi koje mi prodajemo omogućavaju novi koncept hlađenja korišćenjem tzv. “adijabatskog efekta”.

U letnjem periodu hidraulika i servo motori mašina za brizganje zahtevaju hlađenje vodom temperature do 28°C. Korišćenjem tzv. “free cooling” uređaja sa “adijabatskim efektom”, hlađenje procesne vode se odvija bez korišćenja rashladnih kompresora (koji koriste freone za izmenu toplote). Izmena toplote, tj. hlađenje se odvija isključivo korišćenjem ventilatora, čime se postiže ušteda od 6 do 8 puta u odnosu na klasične čilere koji koriste kompresore sa freonom.

Jedan od naših kupaca je, korišćenjem “adijabatskih” uređaja za hlađenje, umanjio potrebnu količinu električne energije za hlađenje, za 1.400.000 kWh/godišnje, tj. za oko 70.000 EUR. Dodatna prednost je odsustvo rizika, da usled pucanja cevi dođe do curenja freona u atmosferu i velikog zagađenja.

Slična računica se može primeniti na naše Engel mašine za brizganje plastike, kao i na Piovan sušare za sušanje granulata.

Kompanija Neofyton PIOVAN partner

Kompanija Neofyton je PIOVAN partner za tržišta Srbije, Hrvatske, Bosne i Hercegovine, Makedonije, Nigerije i Kameruna. Piovan je velika internacionalna grupacija osnovana 1934. godine, sa preko 70 godina iskustva, sa ekspertizom u proizvodnji prateće opreme za brizganje plastike. Servis i prodaja opreme su obezbeđeni na četiri kontinenta (Evropa, Severna i Južna Amerika, Azija).

Jedna od odlika PIOVAN kompanije je i konstantna komunikacija sa kupcem kroz konstantnu tehničku pomoć i podršku. Klijent je uključen u rešenje od faze dizajniranja do ugradnje i puštanja u rad postrojenja.

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