Granulation

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Models

B17 series - small size granulators

The B17 Series of granulators is available in six standard models and over 50 versions for fine granulation of processing wastes from the injection, blow molding and extrusion industry. The machines are equipped with open or sector rotor and reversible hopper, quick opening and easy cleaning.

Models:

  • B17-22-3K
  • B17-38-3K

Cutting Chamber: ø 170 mm

Technical data:

  • Designed for beside the press operation (injection and blow molding)
  • 3 knives open rotor
  • Reversible hopper
  • Slow rotor speed (250 RPM)
  • Lateral end discs which turn with the rotor
  • Standard screen in stainless steel
  • Quick opening and easy cleaning

Processes:

  • Injection
  • low molding
  • Extrusion

Designed for:

  • Small wastes from purgings and castings
  • Tubes and profiles with small diameter
  • Trimmings

Read more (PDF 284 KB)

N17 series - small size granulators

Technical data:

  • Designed for beside the press operation (injection and blow molding)
  • Six standard models, over 50 versions available
  • Two rotor design available
  • Reversible hopper
  • Slow rotor speed (100-135-210-250 RPM)
  • Automatic belt tension device
  • Lateral end discs wich turn with the rotor
  • Standard screen in stainless steel
  • IP55 control cabinet and electrical motor
  • Quick opening and easy cleaning
  • Noise level largely within European norms EN 12012-1 appendix A

Read more (PDF 292 KB)

S25 series - small size granulators

The S25 Series of granulators comes in two standard models and a number of different versions for the fine granulation of processing wastes from the injection molding, blow molding and extrusion industry.

Models:

  • S25-30
  • S25-45

Cutting chamber: ø 250 mm

Technical data:

  • Designed for operation next to the press (injection, blow molding and extrusion) and general purpose operation
  • Six standard models, more than 36 versions available
  • Three rotor designs available (two or three rotor knife version and solid staggered version)
  • Slow rotor speed (180-340-450 RPM)
  • Lateral end discs which turn with the rotor
  • IP55 control cabinet and electrical motor
  • Quick opening and easy cleaning
  • Noise level largely within European norms EN 12012-1 appendix A
  • A range of discharge systems are available to meet customers requirements

 Designed for:

  • Small casts and purging wastes
  • Small diameter tubes and profiles
  • Trimmings

Read more (PDF 224 KB)

S30 - medium size granulator

Granulators of the 30 Series are constructed for grinding of wastes from injection, blow molding, extrusion and for general uses and are placed beside the press. Available in one standard model and a number of versions, they are characterized by a large feed opening and a sturdy structure to ensure reliability and long operating life.

Model: S30-50

Cutting chamber: ø 305 mm

Technical Data:

  • Designed for operation next to the press (injection, blow molding and extrusion) and general purpose operation
  • IP55 control cabinet and electric motor
  • Quick opening and easy cleaning
  • Fully sound enclosed for low operating noise level
  • A range of feed and discharge options are available to meet the requirements of each customer
  • Advanced scissors cutting action, reduces energy consumption, heat and dust generation

 Processes:

  • Injection
  • Blow molding
  • Extrusion

Designed for:

  • Small pieces of scrap and sprues
  • Small diameter tubes and profiles
  • Pieces of scrap which have already been reduced in size
  • Power cables

Read more (PDF 220 KB)

B series - medium large size granulators

Granulators of the B Series are constructed for grinding of wastes from injection, blow molding, extrusion and for general uses and are placed beside the press. Available in one standard model and a number of versions, they are characterized by a large feed opening and a sturdy structure to ensure reliability and long operating life.

Models:

  • B30-50-3K
  • B40-70-3K
  • B40-90-3K-TS
  • B45-100-3K-TS

Cutting chamber: ø 305 mm; ø 419 mm; ø 457 mm

Technical data:

  • Suitable for injection and blow molding, extrusion and general purpose applications
  • Four basic models
  • Manually operated tilting hopper for easier cleaning and maintenance
  • Advanced scissors cutting action, reduces energy consumption, heat and dust generation

Processes:

  • Injection
  • Blow molding
  • Extrusion

Designed for:

  • Small pieces of scrap and sprues
  • Small diameter tubes and profiles
  • Pieces of scrap already reduced in size
  • Fine granulation of power cables
  • Edge trims
  • Sheets

Read more (PDF 276 KB)

N series - medium large size granulators

Models:

  • N25-45
  • N35-60
  • N55-90

Cutting Chamber: ø 250 mm; ø 356 mm; ø 560 mm

Technical data:

  • Suitable for injection and blow molding, extrusion and general purpose applications
  • Hopper with inspection door for easier cleaning and maintenance
  • Cutting chamber with wear resistant discs and plates
  • Advanced “scissor” cutting action with adjustable rotor blades, reduces energy consumption, heat and dust generation
  • A range of feed and discharge options are available to meet the requirements of each customer

Read more (PDF 272 KB)

N40 series - large size granulators

Technical data:

  • Suitable for injection and blow molding, extrusion and general purpose applications
  • Three basic models, more than 70 versions available
  • Manually operated tilting hopper for easier cleaning and maintenance
  • Cutting chamber with wear resistant side plates
  • Advanced “scissors” cutting action, reduces energy consumption, heat and dust generation
  • Fully sound insulated for low operating noise level
  • A range of feed and discharge options are available to meet the requirements of each customer
  • Safety complies with CE standard

Read more (PDF 272 KB)

N45 series - large size granulators

Granulators of the N45 Series are designed for heavy-duty applications – granulation of wastes from injection, blow molding, extrusion and general wastes. Available in two standard models and over 30 versions, fitted with hopper and screen cradle that can be easily opened for quick cleaning and maintenance.

Models:

  • N45-100
  • N45-160

Cutting chamber: ø 450 mm

Technical data:

  • Designed for heavy-duty applications – blow molding, extrusion and general purpose applications
  • Designed for an effective high-quality regrind of plastics, rubber, light metals and wastes in general
  • Two basic models, more than 30 versions available
  • Easily accessible hopper and screen cradles for quick cleaning and maintenance
  • Advanced “scissors” cutting action, reduces energy consumption, heat and dust generation
  • Fully sound insulated for low operating noise level
  • A range of feed and discharge options are available to meet the requirements of each customer

Read more (PDF 244 KB)

N/S 60 series - large size granulators

Granulators of the N/S 60 Series are designed for effective granulation of plastic and large sized industrial waste, thanks to the large feed opening. Equipped with a modern “twin shear” cutting system to reduce energy consumption and dust generation.

Models:

  • N60-100
  • S60-160

Cutting chamber: ø 609 mm

Technical data:

  • Designed for efficient size reduction of plastic and waste
  • Large feed opening for easy feeding
  • Hydraulic operation for easier cleaning and maintenance
  • Anti-vibration mounts, no need for special foundations
  • Robust construction for long, reliable operating life
  • Advanced “Twin Shear” cutting action reduces energy consumption, heat and dust generation
  • Various feed and discharge options are available to meet diverse customers’ requirements

Processes:

  • Injection
  • Blow molding
  • Extrusion
  • Rotational
  • Film
  • Recycling

Designed for:

  • Large purging wastes and casts
  • Large diameter tubes and profiles
  • Power cables
  • Large plastic parts
  • Granulation of bottles in bulk

Read more (PDF 260 KB)

Film and edge trim granulators

Models:

  • N17-38-ET1
  • S25-30-ET1/2
  • S25-45-ET1/2
  • S30-50-ET2
  • S30-50-R
  • N40-70-R
  • N40-70-ET2

Technical Data:

  • Designed for efficient size reduction of edge trims and film
  • 7 standard models, more than 30 versions
  • Different motor size for energy saving or higher cutting power
  • Quick opening and easy cleaning

Processes:

  • Extrusion
  • Film

Read more (PDF 164 KB)

Thermoforming series granulators

This is a series of 12 standard models and over 70 versions of granulators for fine granulation of processing wastes from the extrusion and thermoforming industry. They feature different drive units for energy saving or high cutting power, quick opening and easy cleaning.

Models:

  • N40-70-T; N40-90-T; N40-120-T
  • N45-100-T; N45-160-T
  • S60-100-T; S60-160T
  • NT25-91
  • NT35-120; NT35-140; NT35-160

Cutting chamber: ø 450 mm; ø 475 mm; ø 500 mm

Technical data:

  • Designed for efficient size reduction of thermoforming sheets and thermoforming rejects
  • Also suitable for sheets with thermoformed caps
  • 12 basic models and more than 70 versions available
  • Models for in-line and off-line granulation
  • Different motor size for energy saving or high cutting power
  • Quick opening and easy cleaning

Designed for:

  • Thermoforming sheets

Read more (PDF 192 KB)

TRM series - single shaft shredders

A series of shredders in four standard models for shredding processing wastes from the injection molding, blow molding and extrusion industry. They are characterized by a newly patented system for fixing the rotary blades with inclined cutting, which allows high productivity recycling of large components, with limited energy consumption. They are equipped with a PLC specially designed for controlling various applications, with the possibility of selection from among different automatic operating programs.

Models:

  • TRM600
  • TRM900
  • TRM1200
  • TRM1500

Technical Data:

  • A new patented system designed to fasten rotating blades, featuring cutting angles which help recycle difficult components and achieve high production levels with restricted energy consumption
  • Suitable for the recovery of plastic materials, discharges, films, car parts and also electric cables, wood, paper, etc.
  • Fitted with a PLC which has been adequately designed to manage different applications, offering a selection of different automatic machining programs

Processes:

  • Injection
  • Blow molding
  • Extrusion
  • Film
  • Recycling

Designed for:

  • Large purging wastes and casts
  • Large diameter tubes and profiles
  • Wet or dry granulation of bottles in bulk
  • Electric cables
  • Granulation of fibres
  • Wet or dry granulation of bulk film

Read more (PDF 256 KB)

KA series dust collectors

The KA system is designed for conveying and de-dusting, releasing filtered air into the work environment and cutting down noise emissions. It is available in six models, to satisfy all plant engineering requirements. The conveyor system uses easily accessible and renewable filter cartridges. The system is modular, sturdy and compact, adaptable to all plant solutions. Accessories: antistatic bars, metal separators, DPM measuring devices. Its safety features conform to EC standards. It can be automatically and independently operated or interfaced with a granulator/shredder.

Models:

  • KA04
  • KA07
  • KA012
  • KA110
  • KA145
  • KA350

Technical data:

  • Designed for materials conveyance and dust removal, it releases filtered air into work environment
  • A large number of different models meet all requirements
  • Negative pressure transport to reduce material dust and noise emissions
  • Transport systems with easily accessible and renewable filter cartridges
  • Robust and compact modular structure which can be adapted to any plant layout
  • Accessories: antistatic bars, metal separators, DPM measurers
  • Safety complying with EC standards
  • Automatic and independent operation or interface connection with granulator/crusher

Designed for:

  • Can be paired with a conveyor system

Read more (PDF 240 KB)

KD series dust separation systems

The KD dust separator is designed to separate and remove dust from the re-ground material. The operation of the system is automatic and independent or it may be interfaced with a grinder granulator.

Models:

  • KD01
  • KD04-S
  • KD04
  • KD07
  • KD12

Technical data:

  • Designed for de-dusting of plastic regrind. Filtered, dust-free air returned to ambient atmosphere
  • Can be stand-alone or fitted to both new and existing granulators/shredders
  • Five models available for a variety of applications
  • Basic model KD01, low cost and space saving
  • Model KD04-S, user-friendly and versatile. Features automatic cleaning cartridge filter operating with negative air pressure
  • Three models, KD04, KD07, KD12, equipped with negative air suction system and air filtration system with automatic cartridge filter

Designed for:

  • Can be connected to a granulator or a shredder for automatic and/or independent operations

Read more (PDF 256 KB)

Categories

Feeding & Conveying

 

 

Drying & Dehumidifying

 

 

Dosing & Blending

 

 

Granulation

 

 

Temperature Control

 

 

Software

 

 

Lab-Tech

Acetaldehyde measurement in PET preforms

Penta

PENTA
products

Worldwide leader in supplying ancillary equipment to the plastics industry

PIOVAN Group is a world leader in the development and production of ancillary systems for the automatization of storage, transport and processing of polymers, plastic and food products, engineering solutions and services. From open-air silos to centralized feeding systems: they design and manufacture integrated and flexible solutions for all kinds of plastic materials. Committed to their customers and to innovations, development and future trends, they are striving to direct their professionalism towards the fulfillment of customers’ requirements. The fact that differentiates PIOVAN from their competitors is that almost all of their elements and sub-assemblies are manufactured by their own mother company. This concept of the development strategy is the reason why PIOVAN stands for quality, reliability and efficiency.

About PIOVAN (PDF 6.89 MB)

Business lines

Automotive

medical

packaging

technical molding

teletronics

ENERGY EFFICIENCY

Energy efficiency is a concept that in our part of the world became important towards the end of 2008 and the beginning of 2009, at the outset of the world economic crisis. Most business people had, until then, mostly declaratively considered power consumption as a significant element of the total cost analysis. In these considerations, the impact of energy efficiency on the environment pollution had hardly been tackled at all.

Neofyton was among the first companies in Serbia and the region to start actively demonstrating the importance of energy efficiency, both by cutting production costs and therefore increasing profit rates and building awareness of the resource shortage and broader ecological principles.

Energy savings through the use of Neofyton's machines

In comparison with our direct competitors in the field of plastics injection machines, and with the utilization of standard hydraulics with integrated so-called "smart" pumps, our machines consume as much as 50% less energy. The use of servo-hydraulics opens up the potential of savings as high as 70%. We have a very precise power consumption measuring device to prove this.

The company Engel was the first plastics injection machine manufacturer back in 2009, which introduced the power consumption page as a standard component of the control assembly – "Ecograph", where - next to the weight of each product (molded part) in every cycle - total hourly consumption is shown, as well as the specific power consumption per one kilogram of processed plastics (kWh/kg).

ENVIRONMENTAL PROTECTION

The equipment we represent contributes to ENVIRONMENT PROTECTION in several ways.
When it comes to ancillary equipment, above all water chillers by our supplier Eurochille, used for temperature control of both hydraulics and machine servo motors and molds (tools) in which finished products are made, the chiller systems we sell facilitate the use of a new cooling system based on the so-called "adiabatic effect".

In summer, the hydraulics and servo motors of the injection molding machines call for cooling with water at a maximum of 28°C. Using the so-called "free cooling" device with the "adiabatic effect", cooling of process water is performed without cooling compressors (which use freon as the heat exchanger). Heat exchange, i.e. cooling happens exclusively by the use of ventilators, which translates into six- to eightfold savings compared to traditional chillers that use freon-based compressors.

One of our customers has reduced the required cooling energy by 1.400.000 kWh per year, i.e. by about 70.000 EUR, using the "adiabatic" cooling devices. An additional benefit is the elimination of major pollution risks which might arise from emissions of freon into the atmosphere due to tube puncture or breakage.

A similar calculation can be applied to our Engel injection molding machines, as well as to the Piovan granulate dryers.

The Company Neofyton as PIOVAN’s partner

Neofyton is PIOVAN’s partner for the markets of Serbia, Bosnia and Herzegovina, Macedonia, Nigeria, and Cameroon. Piovan is a large international group founded in 1934 and has more than 70 years of experience and expertise in the production of ancillary equipment in the injection molding industry. Their service and sales of equipment are available on four continents (Europe, North and South America, Asia).

One of the features of PIOVAN is constant communication with their clients, through ongoing technical support and assistance. The client is included in the solution from the designing stage to the installation and start-up of the facility.

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