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Plastic injection machines service and maintenance
We provide machine maintenance, servicing, installation, procurement of spare parts and annual maintenance.
Neofyton offers service and maintenance for plastic injection machines and auxiliary equipment. We believe reliable maintenance support, as well as experienced and trained technicians are the turning point of production optimization and business result maximization. For all of that, Neofyton is proud of its own service team. Our technicians act professionally and timely to all our partners’ requests.
Training & coaching – the main resource of our company are trained and certified staff.
Neofyton service team is comprised of technicians, trained and specialized in plastic and rubber injection machine installation and maintenance, as well as robots, chillers and other auxiliary equipment for plastic industry.
Our service team acts fast and efficiently.
Our service team is comprised of: 7 technicians, 1 post-sales manager and 1 service manager, all trained at parent companies and specialized in all plastic processing segments – plastic injection machines, chillers, automatization, engineering – installing and designing centralized systems.
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We have installed over 1000 injection molding machines, over 300 chillers and 20 centralized systems.
Some of our buyers are major regional producers within packaging industry, automotive industry, technical molding, power industry and medicine.
Efficiency improved production
Oil maintenance for hydraulic machines leads to extended oil lifecycle, and longer use without negative effects on production. It decreases the costs for oil change, as well time and machine interruption (in the event of oil change and cleaning) – therefore, total costs of the process. Oil maintenance results in filtration, and hindrance of larger impurities, as well as larger pieces from oil degradation.
Why oil should be maintained on a regular basis:
- condensation – temperature and humidity changes
- leakage/due to cooling or by chance
- mistakes while handling oil
- oil tank ventilation
Oil maintenance for plastic injection machines
- up to 4 times longer lifecycle of hydraulic components
- up to 16 years without oil change, without tank cleaning
- up to 70 % less oil clog
- ROI 0,7 up to 1,5 years
- maximum oil purity during constant flow
Upgrading operational conditional for all filtering systems (longer lifecycle = lower expenses).
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Machines and equipment
Energy efficiency is a concept that in our part of the world became important towards the end of 2008 and the beginning of 2009, at the outset of the world economic crisis. Most business people had, until then, mostly declaratively considered power consumption as a significant element of the total cost analysis. In these considerations, the impact of energy efficiency on the environment pollution had hardly been tackled at all.
Neofyton was among the first companies in Serbia and the region to start actively demonstrating the importance of energy efficiency, both by cutting production costs and therefore increasing profit rates and building awareness of the resource shortage and broader ecological principles.
Energy savings through the use of Neofyton’s machines
In comparison with our direct competitors in the field of plastics injection machines, and with the utilization of standard hydraulics with integrated so-called “smart” pumps, our machines consume as much as 50% less energy. The use of servo-hydraulics opens up the potential of savings as high as 70%. We have a very precise power consumption measuring device to prove this.
The company Engel was the first plastics injection machine manufacturer back in 2009, which introduced the power consumption page as a standard component of the control assembly – “Ecograph”, where – next to the weight of each product (molded part) in every cycle – total hourly consumption is shown, as well as the specific power consumption per one kilogram of processed plastics (kWh/kg).
The equipment we represent contributes to ENVIRONMENT PROTECTION in several ways.
When it comes to ancillary equipment, above all water chillers by our supplier Eurochille, used for temperature control of both hydraulics and machine servo motors and molds (tools) in which finished products are made, the chiller systems we sell facilitate the use of a new cooling system based on the so-called “adiabatic effect”.
In summer, the hydraulics and servo motors of the injection molding machines call for cooling with water at a maximum of 28°C. Using the so-called “free cooling” device with the “adiabatic effect”, cooling of process water is performed without cooling compressors (which use freon as the heat exchanger). Heat exchange, i.e. cooling happens exclusively by the use of ventilators, which translates into six- to eightfold savings compared to traditional chillers that use freon-based compressors.
One of our customers has reduced the required cooling energy by 1.400.000 kWh per year, i.e. by about 70.000 EUR, using the “adiabatic” cooling devices. An additional benefit is the elimination of major pollution risks which might arise from emissions of freon into the atmosphere due to tube puncture or breakage.
A similar calculation can be applied to our Engel injection molding machines, as well as to the Piovan granulate dryers.