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ENGEL duo 500 za proizvodnju eksterijera automobila

Proizvodnja proizvoda izuzetno otpornih na ogrebotine, u jednom koraku Clearmelt tehnologijom

Do sada je fokus automobilskih proizvođača bio na brizganju dekorativnim elementima i elektronskim funkcionalnim komponentama unutrašnjosti vozila, a sada je tehnologija prilagođena i za proizvodnju spoljašnjih komponenti.

Neofyton youtube CHANEL

Machines and equipment

Engel

Piovan

Eurochiller

Sipa

Tria

MB CONVEYORS

ENERGY EFFICIENCY

Energetska efikasnost u industriji je pojam koji je na našim prostorima postao bitan krajem 2008. i početkom 2009. godine, sa početkom svetske ekonomske krize. Većina privrednika je, do tada, najčešće deklarativno razmatrala trošak struje, kao bitan element kompletnog pregleda troškova. Pritom uticaj energetske efikasnosti na zagađenje prirode gotovo uopšte nije bio razmatran.

Kompanija Neofyton je među prvima u Srbiji i regionu počela aktivno prezentovanje značaja energetske efikasnosti, kako zbog smanjenja troškova proizvodnje, pa samim tim i povećanja profitne stope, tako i zbog podizanja svesti o ograničenosti resursa i širim ekološkim principima.

Ušteda energije korišćenjem Neofyton mašina

U poređenju sa direktnim konkurentima u sferi mašina za brizganje plastike, a korišćenjem standardne hidraulike u koju su ugrađene tzv. “smart” pumpe, naše mašine troše i do 50% manje energije. Korišćenjem servo-hidraulike, postoji potencijal za uštedu do čak 70%. Posedujemo veoma precizan uređaj za merenje potrošnje električne energije, kojim se to i dokazuje.

Kompanija Engel je bila prvi proizvođač mašina za brizganje plastike, još 2009. godine, koji je u svoj upravljački sklop uveo, kao standardnu opciju, stranicu za prikaz potrošnje struje – “Ecograph”, gde se navođenjem težine za svaki proizvod (kalup), u svim ciklusima dobija podatak, kako o ukupnoj potrošnji struje po satu, tako i o specifičnoj potrošnji struje po kilogramu prerađene plastike (kWh/kg).

ENVIRONMENTAL PROTECTION

Oprema koju zastupamo doprinosi OČUVANJU ŽIVOTNE SREDINE na nekoliko načina.
Kada govorimo o pratećoj opremi, a pre svega o čilerima za hlađenje vode našeg dobavljača Eurochille, kojima se temperira kako hidraulika i servo motori u mašinama, tako i kalupi (alati) u kojima se i formiraju gotovi proizvodi, čilerski sistemi koje mi prodajemo omogućavaju novi koncept hlađenja korišćenjem tzv. “adijabatskog efekta”.

U letnjem periodu hidraulika i servo motori mašina za brizganje zahtevaju hlađenje vodom temperature do 28°C. Korišćenjem tzv. “free cooling” uređaja sa “adijabatskim efektom”, hlađenje procesne vode se odvija bez korišćenja rashladnih kompresora (koji koriste freone za izmenu toplote). Izmena toplote, tj. hlađenje se odvija isključivo korišćenjem ventilatora, čime se postiže ušteda od 6 do 8 puta u odnosu na klasične čilere koji koriste kompresore sa freonom.

Jedan od naših kupaca je, korišćenjem “adijabatskih” uređaja za hlađenje, umanjio potrebnu količinu električne energije za hlađenje, za 1.400.000 kWh/godišnje, tj. za oko 70.000 EUR. Dodatna prednost je odsustvo rizika, da usled pucanja cevi dođe do curenja freona u atmosferu i velikog zagađenja.

Slična računica se može primeniti na naše Engel mašine za brizganje plastike, kao i na Piovan sušare za sušanje granulata.

Automobilska industrija

Bez obzira da li želite da se takmičite na globalnom nivou, smanjite težinu komponenata ili se pridržavate strogih ekoloških propisa, pomoću naših rešenja i mašina, postići ćete najbolje rezultate u svim oblastima automobilske industrije – od faze razvoja do pouzdane i precizne masovne proizvodnje (elektronike, rasvete, enterijera, karoserije, klimatizacije, kompozita, poklopaca za motor, sigurnosnih i upravljačkih delova itd.)

Youtube video (ENGEL duo 11050H/4550M/1500 Combi M)
Youtube video (Engel Duo Organomelt)
Youtube video (Engel V duo 700)

Youtube video (ENGEL duo 800 automotive)

Automotive Electronics

Whether you need overmoulding know-how or tailored automation solutions: ENGEL teletronics is your unbeatable technical partner when it comes to implementing challenging automotive electronics components such as sensors, switches and infotainment systems. After all, modern mobility demands the highest quality in record time.

complete production lines – from the injection mould through to custom automation
just-in-time production – efficient safe and ergonomic production at all times
ongoing development – valuable input for your future production
fast service response – reliable global services with the ENGEL services package

Saznajte više (PDF 3.44 MB)

Lighting

Better visibility means more safety.

To allow you to produce your innovative vehicle lighting systems in top quality through injection moulding, ENGEL automotive offers tailored, clean room-capable machine concepts: Perfectly designed and equipped with state-of-the-art multiple component and multilayer technology, as well as complete automation.

precision optics – sensitive methods, such as multiple-layer techniques, guarantee the highest quality
clean solutions – cleanroom-capable injection moulding machines, production & logistics for headlights
continuous quality – shortest cycle times & fully automated, stable and uninterrupted processes
greater individuality – innovative multiple-component injection moulding machines for vehicle lighting
modern branding – perfect composition of a brand-specific look for all lighting components

Saznajte više (PDF 3.44 MB)

pogledajte video (ENGEL duo 400 & duo 500)

Interior

Looks and feels great: ENGEL automotive knows what you are looking for in high-quality, modern interior parts and trims.

We offer you individual, application-specific solutions in order to produce such attractively-shaped, functional vehicle interiors with injection moulding machines at a great price.

fully flexible design – variety of technologies and intelligent special processes
innovative competitive advantage – customised and application-specific injection moulding solutions machines for the vehicle car interior
high productivity – economic manufacturing cells with a high level of automation
smart future – know-how for the integration of the latest communication and control technologies

Saznajte više (PDF 3.44 MB)

pogledajte video (ENGEL duo 1000)

pogledajte video (Engel Duo Organomelt)

Car Body

Because you can immediately see what is important: ENGEL automotive is your specialist when it comes to perfect surfaces and lightweight car bodies.

Intelligent, fully-automated injection moulding machine concepts allow you to manufacture high-quality car body parts in efficient, one-shot processes.

perfect surfaces – high clamping force and injection-compression processes for large-surface components
perfectly designed processes – one-shot process with integrated technologies and a high degree of automation
flexible manufacturing – automated tool changes for the production of limited run series
intelligent material combinations – tailored injection moulding machine solutions in car body manufacture or for lightweight elements
high availability – reliable production units & global support with ENGEL services

Saznajte više (PDF 3.44 MB)

pogledajte video (ENGEL duo 500)

pogledajte video (Engel V duo 700, viper 20 i easix RX160)

Climate Controls

People like to travel at pleasant temperatures: but the requirements for controls, control technology, compressors, air ducting and so on are demanding and necessitate intelligent solutions for weight reduction. ENGEL automotive has the know-how that helps you make your ventilation and air-conditioning technology particularly lightweight and compact.

lightweight solutions – clever weight-savers thanks to material substitution in vehicle air conditioning
intelligent concepts – special production capabilities for complex component geometries & functional integration
tailored production units – our flexible modular system supports individual injection moulding machine concepts for air conditioning technology
highest quality – for a variety of material combinations and a wide engineering spectrum

Saznajte više (PDF 3.44 MB)

Lightweight Composites

Looking for a meaningful approach to innovative designs, intelligent safety or saving weight?

ENGEL automotive specialises in taking new approaches. We are happy to collaborate with our customers to develop industrial injection moulding production solutions for special material combinations in composites and lightweight engineering.

reliable technology partner – ongoing development of new applications for composite components
turnkey solutions – vertical machines with large clamping area and sophisticated automation solutions
efficient production – series production of hybrid components

Saznajte više (PDF 3.44 MB)

Power Train

Compact, lightweight and functional: ENGEL automotive offers customised machine solutions for the production of plastic engine components.

Customers appreciate their light weight and excellent sound insulation properties. Moreover, they are perfectly suited to high operating temperatures and for contact with fuel, oil, coolants and brake fluids.

turnkey solutions – tailored injection moulding machines with integrated automation for engine components
innovative production – wide range of application methods & technologies
perfect know-how – extensive experience in special material requirements and processing of additives
latest developments – such as processing of glass fibre reinforced polyamides for media-carrying parts

Saznajte više (PDF 3.44 MB)

Safety & Control Elements

Making sure that everything always works even in case of emergency: today, active and passive safety & control elements in vehicles rely on the durable high quality of injection-moulded plastic components. In addition to reproducible product quality, ENGEL automotive also guarantees the documentation of your production data. For your safety.

rapid adaptation – horizontal & vertical injection moulding machine solutions with variable, modular automation systems
exclusive solutions – processing of special materials, innovative designs and finishes
reliable checks – documentation of all production data, including the safety equipment setup
sensitive production – reliable integration of pyrotechnic triggering elements

Saznajte više (PDF 3.44 MB)

Glazing

More freedom to create great designs: ENGEL automotive gives you the ability to manufacture lightweight glazing for roof and side windows from transparent plastics. A variety of functions can be integrated into these innovative window systems which then perfectly adopt the design idiom of modern vehicle construction at any time.

perfect appearance – transparent plastics (PMMA, PC) offer the highest optical quality and UV resistance
modern lightweight engineering – fuel-efficient lightweight plastic glazing systems of the highest part quality
clean production – cleanroom-capable turnkey systems in different classes
save space – compact dual-platen machines with injection-compression variants
deliver added value – integration of functional and decorative elements

Saznajte više (PDF 3.44 MB)

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