ENGEL duo 500 for the production of exterior automobile parts
Production of scratch-resistant parts, in one-shot Clearmelt technology
Until now, the focus of automotive manufacturers was on injection molding of decorative elements and electronic functional parts for vehicle interiors, but the contemporary technology also suits the production of exterior components.
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Machines and equipment
Energy efficiency is a concept that in our part of the world became important towards the end of 2008 and the beginning of 2009, at the outset of the world economic crisis. Most business people had, until then, mostly declaratively considered power consumption as a significant element of the total cost analysis. In these considerations, the impact of energy efficiency on the environment pollution had hardly been tackled at all.
Neofyton was among the first companies in Serbia and the region to start actively demonstrating the importance of energy efficiency, both by cutting production costs and therefore increasing profit rates and building awareness of the resource shortage and broader ecological principles.
Energy savings through the use of Neofyton’s machines
In comparison with our direct competitors in the field of plastics injection machines, and with the utilization of standard hydraulics with integrated so-called “smart” pumps, our machines consume as much as 50% less energy. The use of servo-hydraulics opens up the potential of savings as high as 70%. We have a very precise power consumption measuring device to prove this.
The company Engel was the first plastics injection machine manufacturer back in 2009, which introduced the power consumption page as a standard component of the control assembly – “Ecograph”, where – next to the weight of each product (molded part) in every cycle – total hourly consumption is shown, as well as the specific power consumption per one kilogram of processed plastics (kWh/kg).
The equipment we represent contributes to ENVIRONMENT PROTECTION in several ways. When it comes to ancillary equipment, above all water chillers by our supplier Eurochille, used for temperature control of both hydraulics and machine servo motors and molds (tools) in which finished products are made, the chiller systems we sell facilitate the use of a new cooling system based on the so-called “adiabatic effect”.
In summer, the hydraulics and servo motors of the injection molding machines call for cooling with water at a maximum of 28°C. Using the so-called “free cooling” device with the “adiabatic effect”, cooling of process water is performed without cooling compressors (which use freon as the heat exchanger). Heat exchange, i.e. cooling happens exclusively by the use of ventilators, which translates into six- to eightfold savings compared to traditional chillers that use freon- based compressors.
One of our customers has reduced the required cooling energy by 1.400.000 kWh per year, i.e. by about 70.000 EUR, using the “adiabatic” cooling devices. An additional benefit is the elimination of major pollution risks which might arise from emissions of freon into the atmosphere due to tube puncture or breakage.
A similar calculation can be applied to our Engel injection molding machines, as well as to the Piovan granulate dryers.
Whether you want to compete on a global level, reduce the weight of your components or comply with strict environment protection rules, our solutions and machines will help you to achieve the best results in all spheres of automotive industry – from development to a reliable and high-precision mass production (electronics, lighting, interiors, body parts, air-conditioning, composites, car bonnets, security and control parts, etc.)
Whatever your need may be – overmolding know-how or tailored automation solutions, your best bet is ENGEL teletronics as your technical partner whenever you have to implement challenging automotive electronics components such as sensors, switches and infotainment systems. The ultimate requirement of modern mobility is certainly the highest quality in record time.
complete production lines – injection molding all the way to custom automation
just-in-time production – ergonomic production always characterized by safety and efficiency
ongoing development – valuable investment in future production
fast service response – the ENGEL services package is the key to reliable global services
Adaptable to any brand, perfect visibility through the use of smart and attractive LED technology
To be safe is to be seen. To produce your top quality innovative vehicle lighting systems by injection molding, turn to the ENGEL automotive tailored, clean room-capable machine concepts: perfectly designed state-of-the-art multiple component and multilayer technology, coupled with complete automation.
precision optics – the highest quality is guaranteed by sensitive methods, such as multiple-layer techniques
clean solutions – headlights are produced by cleanroom-capable injection molding machines, followed by superior logistics
continuous quality – stable and uninterrupted processes with shortest cycle times and full automation
marked distinctiveness – innovative multiple-component injection molding machines for vehicle lighting
modern branding – harmonious brand-specific appearance of all lighting components
Production of high-quality, functional surfaces for complete enjoyment at low cost
Looks and feels great: ENGEL automotive recognizes what you are seeking when it comes to high-quality, modern interior parts and trims. What we can offer are affordable injection molding machines and individual, application-specific solutions for the production of attractive and functional vehicle interiors.
fully flexible design – various technologies and intelligent dedicated processes
innovative competitive advantage – tailored and application-specific injection molding machines for vehicle interior solutions
high productivity – highly automated and economic manufacturing units
smart future – expertise in the integration of the latest communication and control technologies
Serial production of perfectly designed, high-quality light components with UV protection
Because you grasp immediately what counts: ENGEL automotive is a real expert in perfect surfaces and lightweight car bodies. A range of intelligent, fully-automated injection molding machine concepts enables you to manufacture high-quality car body parts in efficient, peerless processes.
perfect surfaces – high clamping force and injection-compression processes for large-surface components
perfectly designed processes – highly automated one-shot process with integrated technologies
flexible manufacturing – automated tool changes for the production of limited series
intelligent material combinations – customized injection molding machine solutions in car body manufacture or lightweight elements production
high availability – the ENGEL services offer reliable production units and global support
Perfect quality for more enjoyment and pleasant temperature
To feel good when travelling, one needs pleasant temperatures: but it takes intelligent solutions to implement the required controls, control technology, compressors, air ducting and so on and to reduce weight at the same time. ENGEL automotive has the know-how at their hands to help you make your ventilation and air-conditioning systems particularly lightweight and compact.
lightweight solutions – material substitution in vehicle air conditioning systems cuts their weight
intelligent concepts – special production facilities for complex component geometries and functional integration
customized production units – individual injection molding machine concepts for air conditioning technology are supported by our flexible modular system
highest quality – our goal in a variety of material combinations and a wide engineering spectrum
Smart solutions for the production of vehicles and a broad range of components
Are you seeking a meaningful approach to innovative designs, intelligent safety or saving weight? ENGEL automotive is at home in applying new approaches. We readily collaborate with our customers to develop industrial injection molding production solutions for special material combinations in composites and lightweight engineering.
reliable technology partner – continuous development of new applications for composite components
turnkey solutions – vertical machines with large clamping area and sophisticated automation solutions
efficient production – mass production of hybrid components
Lightweight parts resistant to high temperatures, with excellent soundproofing
Compact, lightweight and functional: Customers appreciate the light weight and excellent sound insulation properties of customized machine solutions for the production of plastic engine components offered by ENGEL automotive. What is more, these solutions are perfectly suited to high operating temperatures and contact with fuel, oil, coolants and brake fluids.
turnkey solutions – customized injection molding machines with integrated automation for engine components
innovative production – a wide variety of application methods and technologies
perfect know-how – respectable expertise in special material requirements and processing of additives
latest developments – one of them is processing of glass fiber reinforced polyamides for media-carrying parts
Safety and control parts
Safety elements of vehicles remain reliable even after high mileage.
Ensuring that everything always works even in emergencies: nowadays, active and passive safety and control elements in vehicles are dependent on the durable high quality of injection-molded plastic components. Besides reproducible product quality, ENGEL automotive guarantees the documentation of your production data for your safety.
quickly adaptable – horizontal and vertical injection molding machine solutions with variable, modular automation systems
unique solutions – processing of special materials, innovative designs and finishes
reliable checks – documentation of all manufacturing data, including safety equipment setup
sensitive manufacturing – reliable integration of pyrotechnic triggering elements
Optimum visibility ensured with lightweight glazing for roofs and windows
Giving wings to your creativity: ENGEL automotive facilitates you to manufacture lightweight glazing for roof and side windows made from transparent plastics. These innovative window systems can encompass a variety of functions which then perfectly adopt the design idiom of modern vehicle construction at any time.
perfect appearance – transparent plastics (PMMA, PC) offer the highest optical quality and UV resistance
state-of-the-art lightweight engineering – fuel-efficient lightweight plastic glazing systems of superior part quality
clean production – cleanroom-capable turnkey systems in different classes
space-saving – compact dual-platen machines with injection-compression varieties
deliver added value – a marriage of function and decoration