Medical 

Packaging

Teletronics

Technical molding

Automotive

Ready for superior precision

As a creator of injection molding machines, concerned with health and quality of life, ENGEL medical will always meet specific requirements of the sensitive medical industry. We are devoted to utmost safety and absolutely cleanroom-compatible production and precision, as well as full documentation and traceability in the manufacturing process.

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Machines and equipment

Engel

Piovan

Eurochiller

Sipa

Tria

MB CONVEYORS

ENERGY EFFICIENCY

Energy efficiency is a concept that in our part of the world became important towards the end of 2008 and the beginning of 2009, at the outset of the world economic crisis. Most business people had, until then, mostly declaratively considered power consumption as a significant element of the total cost analysis. In these considerations, the impact of energy efficiency on the environment pollution had hardly been tackled at all.

Neofyton was among the first companies in Serbia and the region to start actively demonstrating the importance of energy efficiency, both by cutting production costs and therefore increasing profit rates and building awareness of the resource shortage and broader ecological principles.

Energy savings through the use of Neofyton’s machines

In comparison with our direct competitors in the field of plastics injection machines, and with the utilization of standard hydraulics with integrated so-called “smart” pumps, our machines consume as much as 50% less energy. The use of servo-hydraulics opens up the potential of savings as high as 70%. We have a very precise power consumption measuring device to prove this.

The company Engel was the first plastics injection machine manufacturer back in 2009, which introduced the power consumption page as a standard component of the control assembly – “Ecograph”, where – next to the weight of each product (molded part) in every cycle – total hourly consumption is shown, as well as the specific power consumption per one kilogram of processed plastics (kWh/kg).

ENVIRONMENTAL PROTECTION

The equipment we represent contributes to ENVIRONMENT PROTECTION in several ways.
When it comes to ancillary equipment, above all water chillers by our supplier Eurochille, used for temperature control of both hydraulics and machine servo motors and molds (tools) in which finished products are made, the chiller systems we sell facilitate the use of a new cooling system based on the so-called “adiabatic effect”.

In summer, the hydraulics and servo motors of the injection molding machines call for cooling with water at a maximum of 28°C. Using the so-called “free cooling” device with the “adiabatic effect”, cooling of process water is performed without cooling compressors (which use freon as the heat exchanger). Heat exchange, i.e. cooling happens exclusively by the use of ventilators, which translates into six- to eightfold savings compared to traditional chillers that use freon-based compressors.

One of our customers has reduced the required cooling energy by 1.400.000 kWh per year, i.e. by about 70.000 EUR, using the “adiabatic” cooling devices. An additional benefit is the elimination of major pollution risks which might arise from emissions of freon into the atmosphere due to tube puncture or breakage.

A similar calculation can be applied to our Engel injection molding machines, as well as to the Piovan granulate dryers.

Diagnostics

Maximum, clean output and energy-efficient production

Pipette tips, cuvettes, petri dishes and the like are mass products which have to meet particularly strict requirements: excellent quality, attention to detail and cleanliness are absolutely essential. With its high-performance, electrical injection molding machines, stable production processes and maximum output, ENGEL medical helps you achieve production according to the highest professional standards.

quality mass-production – all-electric, high-powered injection molding machines for the shortest cycle times and maximum output
maximum energy efficiency – low energy consumption for economical high-performance production
manufacturing safety – the smart CC 300 machine control unit and the self-teaching auto-protect mold protection guarantee high levels of process stability
supporting cleanliness – lubricant-free, cleanroom-capable systems allow DNA/RNA-free products and GMP-compliant production
compact footprint – efficient utilization of valuable shop-floor space thanks to a small footprint

see video (e victory 80 needle bases for 1 ml syringes)

see video (e victory 80 Medical)

Healthcare

Flexible solutions for innovative, dedicated healthcare products

From sophisticated designs of innovative toothbrushes to anti-allergenic baby teats made of LSR: ENGEL medical is a pioneer and expert in individual injection molding machine solutions in healthcare, and a reliable specialist in multiple component injection molding and LIM applications.

design flexibility – ideal for attractive design highlights and beneficial product properties, such as those in dental technology products
variable mold area – full utilization of the platen and maximum flexibility in terms of mold dimensions
flexible choice of space – maximum freedom in the positioning of mold connections
automation where needed – optional positioning of automation units wherever the process requires it
unsurpassable expertise – years of experience and extensive knowledge in application engineering

Medical Technologies

Highest standards in cleanliness and precision

When human lives depend on your products: ENGEL medical is your competent partner in the fulfilment of the strictest cleanliness and precision policies in medical technologies. That is because our precisely designed injection molding solutions are perfectly suited for the production of highly sensitive medical products that get in prolonged contact with body parts or fluids.

highest standards of hygiene – all relevant systems guarantee cleanroom capability to ISO 7 and GMP-compliant production
fast and precise – injection molding machines with extremely short cycle times for mass production of medical technology products with elongated and thin cores
energy-efficient production – thanks to ENGEL ecodrive servo-hydraulics
low “life cycle costs” – quality, durable components in all parts of the production unit

see video (e victory 80 needle bases for 1 ml syringes)

see video (e victory 80 Medical)

Pharmaceuticals

Perfectly designed, ingenious solutions for continued safety

Experience, safety and continuity: ENGEL medical draws on decades of partnership with leading pharmaceutical companies. This means that you can address the needs of the market and offer your customers top quality at any time with our flexible machine solutions.

safety at work – fully-integrated injection molding system solutions for enhanced reliability and security
cleanliness – encapsulated systems ensuring absolute cleanliness and compliance with GMP
precision – flexible production units, easily adaptable to meet the requirements of the pharmaceuticals industry
high-powered manufacturing – all-electric high-performance injection molding machines for maximum output and high energy efficiency

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