Separators

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Od 1985.

MB Conveyors ima više od 30 godina tradicije i iskustva u mehanici i proizvodnji transportnih traka. Sistemska funkcionalnost i profitabilnost, usluga i briga o klijentima, istraživanje i razvoj uz podršku stručnjaka su glavne osobine kompanije.

Kvalitet proizvoda je osiguran vršenjem rigoroznih testova na svakom koraku proizvodne linije, pri čemu se koriste najnoviji proizvodni sistemi i najkvalitetniji materijali.

O kompaniji i proizvodima (PDF 25.2 MB)

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Modeli separatora

N-CPST

Conveyor with paddle separator

  • Sturdy frame made of primary extrusion aluminium section, Alloy 6060, protected by anodisation treatment thickness 15 micron
  • Standard cut-proof, oil-proof belt, with high grip green PVC covering (ref. Pantone 320); vulcanised belt joint
  • Minimum and maximum temperature resistance of belt -10°C to +60°C
  • Standard transmission group of the conveyor consisting of 0.12 kW three-phase, asynchronous motor coupled with worm reduction unit with permanent lubrication
  • Standard transmission group of the separator consisting of 0.09 kW three-phase, asynchronous motor coupled with worm reduction unit with permanent lubrication and torque limiter
  • Fixed standard conveyor speed 3 m/min
  • Conveyor complete with Siemens Start and Stop double switch/motor cut-out (one for the conveyor and one for the separator), with 5 m cable and 4P CE plug (3 phases + ground)
  • Standard motor supply voltage 400 Volts/50 Hz
  • On demand, an Easy Line version is available, with simplified supporting legs

Read more (PDF 25.2 MB)

SR

Drum Separator

  • Separator with rotary drum consisting of 24 PVC rollers having 50 mm diameter and 800 mm length (the distance between the rollers can be adjusted MANUALLY)
  • Each separator has its own Inverter for regulating the drum rotation speed; Possible adjustment range: minimum 4 rotations/minute, maximum 20 rotations/minute
  • In the SR separator the adjustment of the distance between the rollers is manual
  • The drum frame is supported by two threaded rods which make it possible to adjust the inclination of the drum on both sides
  • Finding the correct ratio between the drum rotation speed and a slight counter-slope allows for effective separation of the product from the sprue
  • In standard separators the roller drum can be exchanged with the perforated drum
  • Motor connection voltage: 220 Volts/50 Hz., single-phase

Read more (PDF 25.2 MB)

SM

Drum Separator

 

  • Separator with perforated rotary drum made of AISI 304 sheet usually complete with small sprues anti-grip tubes
  • Each separator has its own Inverter for regulating the drum rotation speed; Possible adjustment range: minimum 4 rotations/minute, maximum 20 rotations/minute
  • In the SM separator the diameter of the holes and the need for welding the anti-grip tubes depends on the shape of the product and the sprue
  • The drum frame is supported by two threaded rods which make it possible to adjust the inclination of the drum on both sides
  • Finding the correct ratio between the drum rotation speed and a slight counter-slope allows for effective separation of the product from the sprue
  • In standard separators the roller drum can be exchanged with the perforated drum
  • Motor connection voltage: 220 Volts/50 Hz., single-phase

Read more (PDF 25.2 MB)

FSRV

Spiral separator with base

  • Separator unit with independent base on the ground (for positioning in front of the conveyor only when required)
  • Separator chute made of mirror-polished AISI 304
  • Transmission group positioned on the right side, power 0.09 kW, complete with torque limiter
  • Separator roller rotation speed: 70 rpm
  • Separator Start/Stop by means of Siemens switch/motor cut-out
  • Standard motor supply voltage 400 Volts/50 Hz

Read more (PDF 25.2 MB)

N-SRS

Single roller separator installed on conveyor

  • Three models are available:
    1.  N-SRS 1 model for conveyor with working width 240 mm
    2.  N-SRS 2 model for conveyor with working width 340 mm
    3.  N-SRS 3 model for conveyor with working width 440 mm
  • This separator is designed for installation on N-CPR and N-CPTR conveyors
  • Transmission of movement from the conveyor to the single separator roller is brought about by means of Pu belt
  • Thanks to the elasticity of the belt, the distance between the separator roller and the conveyor can be adjusted from a minimum of 5 mm to a maximum of 20 mm
  • The conveyor on which the N-SRS separator is installed must have a belt with slats having maximum height 20 mm

Read more (PDF 25.2 MB)

N-FSRV

Spiral separator installed on conveyor

  • Three N-FSRV separator models are available:
    1. N-FSRV 1 model for conveyor with working width 240 mm
    2. N-FSRV 2 model for conveyor with working width 340 mm
    3. N-FSRV 3 model for conveyor with working width 440 mm
  • The N–FSRV sprues separator is installed directly on the conveyor from which the spiral gets its rotation movement
  • Transmission of movement from the conveyor to the spiral roller is brought about by means of Pu belt. For safety reasons, the belt is tightened enough for the rotation. Whenever there is even the slightest obstruction, the spiral roller stops

Read more (PDF 25.2 MB)

Business lines

Automotive

medical

packaging

technical moulding

teletronics

ENERGY EFFICIENCY

Energetska efikasnost u industriji je pojam koji je na našim prostorima postao bitan krajem 2008. i početkom 2009. godine, sa početkom svetske ekonomske krize. Većina privrednika je, do tada, najčešće deklarativno razmatrala trošak struje, kao bitan element kompletnog pregleda troškova. Pritom uticaj energetske efikasnosti na zagađenje prirode gotovo uopšte nije bio razmatran.

Kompanija Neofyton je među prvima u Srbiji i regionu počela aktivno prezentovanje značaja energetske efikasnosti, kako zbog smanjenja troškova proizvodnje, pa samim tim i povećanja profitne stope, tako i zbog podizanja svesti o ograničenosti resursa i širim ekološkim principima.

Ušteda energije korišćenjem Neofyton mašina

U poređenju sa direktnim konkurentima u sferi mašina za brizganje plastike, a korišćenjem standardne hidraulike u koju su ugrađene tzv. “smart” pumpe, naše mašine troše i do 50% manje energije. Korišćenjem servo-hidraulike, postoji potencijal za uštedu do čak 70%. Posedujemo veoma precizan uređaj za merenje potrošnje električne energije, kojim se to i dokazuje.

Kompanija Engel je bila prvi proizvođač mašina za brizganje plastike, još 2009. godine, koji je u svoj upravljački sklop uveo, kao standardnu opciju, stranicu za prikaz potrošnje struje – “Ecograph”, gde se navođenjem težine za svaki proizvod (kalup), u svim ciklusima dobija podatak, kako o ukupnoj potrošnji struje po satu, tako i o specifičnoj potrošnji struje po kilogramu prerađene plastike (kWh/kg).

ENVIRONMENTAL PROTECTION

Oprema koju zastupamo doprinosi OČUVANJU ŽIVOTNE SREDINE na nekoliko načina.
Kada govorimo o pratećoj opremi, a pre svega o čilerima za hlađenje vode našeg dobavljača Eurochille, kojima se temperira kako hidraulika i servo motori u mašinama, tako i kalupi (alati) u kojima se i formiraju gotovi proizvodi, čilerski sistemi koje mi prodajemo omogućavaju novi koncept hlađenja korišćenjem tzv. “adijabatskog efekta”.

U letnjem periodu hidraulika i servo motori mašina za brizganje zahtevaju hlađenje vodom temperature do 28°C. Korišćenjem tzv. “free cooling” uređaja sa “adijabatskim efektom”, hlađenje procesne vode se odvija bez korišćenja rashladnih kompresora (koji koriste freone za izmenu toplote). Izmena toplote, tj. hlađenje se odvija isključivo korišćenjem ventilatora, čime se postiže ušteda od 6 do 8 puta u odnosu na klasične čilere koji koriste kompresore sa freonom.

Jedan od naših kupaca je, korišćenjem “adijabatskih” uređaja za hlađenje, umanjio potrebnu količinu električne energije za hlađenje, za 1.400.000 kWh/godišnje, tj. za oko 70.000 EUR. Dodatna prednost je odsustvo rizika, da usled pucanja cevi dođe do curenja freona u atmosferu i velikog zagađenja.

Slična računica se može primeniti na naše Engel mašine za brizganje plastike, kao i na Piovan sušare za sušanje granulata.

Neofyton – partner MB Conveyors kompanije

Kompanija Neofyton je MB Conveyors partner za tržišta Srbije, Bosne i Hercegovine, Makedonije, Nigerije i Kameruna.

FSRV PLUS samostalni spiralni valjak separator – separator nove generacije, osmišljen da poboljša performanse tradicionalnog spiralnog valjka i postigne izuzetno precizno i efikasno odvajanje proizvoda od ulivka.

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