Adiabatic Cooling – Frigel ECODRY
ECODRY adiabatic systems represent a new generation of industrial cooling—closed-loop water circuit, minimal water consumption, high energy efficiency and a full replacement for conventional cooling towers.
How adiabatic cooling works
Dry mode – no water
For most of the year the system operates as a dry cooler: fans reject heat from the heat exchanger directly to ambient air, with zero water consumption. This ensures stable process cooling with minimal operating costs.
Adiabatic mode – smart evaporation
When ambient temperature rises and dry mode is no longer sufficient to maintain the setpoint, the adiabatic operating mode is activated. Air is pre-cooled in the adiabatic chamber by a fine water mist, increasing heat transfer efficiency and ensuring performance with minimal water use.
Products within the ECODRY platform
A complete range of high-performance adiabatic systems—from the proven 3DK series to the latest LDK Large platform for large industrial installations.
ECODRY 3DK – the industrial standard in adiabatic cooling
ECODRY 3DK is a patented adiabatic system developed as a direct replacement for conventional cooling towers. Installed outdoors, it removes process heat in a closed loop—delivering improved cooling performance, significantly lower operating costs and a reduced environmental footprint.
ECODRY 3DK benefits
- Reliable operation with minimal water consumption, even at ambient temperatures up to 50 °C
- Safe winter operation without glycol, down to –40 °C
- Major energy savings thanks to EC brushless axial fans in partial-load operation
- Compact module layout – small footprint on rooftops or platforms
- High reliability with electrical redundancy
- 100% non-ferrous construction – excellent corrosion resistance and long service life
ECODRY 3DK technical features
- Cooling capacity: 50 – 10,000 kW
- Water flow rate: 10 – 2,000 m³/h
- Maximum process water temperature: 30/35 °C
- Operation at ambient temperatures up to 50 °C with adiabatic air pre-cooling
- Automatic draining configuration to prevent freezing
- Heat exchangers: copper tubes with aluminium fins and hydrophobic protection
- EC axial fans with DC brushless motors, each individually controlled
- Modular design with factory-prepared stainless manifolds and aluminium access panels
ECODRY 4DK – next generation
ECODRY 4DK is an innovative adiabatic cooler and the latest evolution of the ECODRY 3DK series. It is a centralized closed-loop system designed to fully replace conventional cooling towers and deliver even higher efficiency, with a better carbon footprint and advanced hygiene features.
4DK brings a new level of performance, optimized for long-term savings in water, energy, chemicals and maintenance time. Thanks to robust construction and a compact, functional design, it is ideal for installations with limited space.
ECODRY 4DK benefits
- Higher performance and improved carbon footprint
- Optimized for long-term savings in water, energy, chemicals and maintenance time
- Compact design with improved capacity/footprint ratio – up to 40% less space required between units
- Full modularity – easy expansion as production grows
- Glycol-free winter operation down to –30 °C thanks to self-draining configuration
- Minimal need for chemical water treatment
- Health & safety-oriented design
ECODRY 4DK technical features
- High-performance, low pressure-drop heat exchangers (copper/aluminium)
- Self-draining heat exchanger configuration for glycol-free operation in cold climates
- Patented adiabatic chamber with CoolPad elements and high-efficiency spray nozzles
- Operating modes: Dry – Adiabatic – Hybrid (Adiabatic + Booster), with automatic switching
- Advanced water consumption management – evaporation based on actual system load
- Automatic process pump control and monitoring of self-draining cycles
- SS304L stainless-steel construction, with optional protective treatments for aggressive environments
- Digital control and system logic management – Netgel 3PR 4.0 (Industry 4.0 ready)
ECODRY LDK Large – a new era of high-capacity adiabatic coolers
ECODRY LDK Large represents a completely new generation of Frigel adiabatic systems, developed to meet the highest demands of large industrial plants while maximizing efficiency and sustainability.
LDK delivers enhanced heat transfer efficiency, a minimal water footprint and significantly reduced costs for energy, chemicals and maintenance—making it a natural alternative to conventional cooling towers.
ECODRY LDK Large benefits
- A natural choice versus evaporative cooling towers thanks to more efficient heat rejection and lower costs
- Near-zero water consumption – evaporation is used only during peak ambient conditions
- Always clean process water – closed loop, no stagnation and reduced scaling risk
- Constant heat transfer efficiency without fouling on heat exchanger surfaces
- No continuous chemical treatment required – basic water preparation and periodic monitoring
- Very low maintenance costs – 80–95% savings compared to conventional cooling towers
- No legionella risk – the system fully dries daily and runs in dry mode for a certain number of hours
ECODRY LDK technical features
- Water savings: water footprint reduction up to –95%
- Energy savings: operating cost reduction up to –40%
- Clean process water: closed loop, minimal contamination and reduced chemical use
- Free cooling capability – automatic replacement or unloading of chillers during winter
- Chemical and water treatment cost savings up to –95%
- High flexibility – easy system expansion and upgrade from Dry/Spray/Adiabatic to Hybrid configurations
- High capacity density – up to 45% smaller footprint thanks to optimized air intake
- Glycol-free operation down to –40 °C in extreme climates
Typical applications
Adiabatic cooling is used in industries where process stability, reliability and low water consumption are critical factors.
Frigel products
Explore other Frigel solutions for process cooling:
Contact
Would you like a configuration proposal or a technical offer for ECODRY adiabatic systems? Our team is available to analyze your process and calculate potential savings.
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