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PET specialist

Sa 30-godišnjim iskustvom u rešenjima za PET ambalažu, SIPA poseduje znanje u svim oblastima proizvodnje i punjenja boca, od predformi do gotovih proizvoda, u oblasti hrane i pića, hemijskih proizvoda, kozmetike, deterdženata i farmaceutskog sektora.

Kompanija, koja se oduvek bavila inovacijama, takođe je tokom godina sarađivala sa brojnim univerzitetskim i istraživačkim institutima. Jedni su od prvih koji su počeli uspešno da prave plastične boce napravljene od biljnih materija i obnovljivih izvora.

O kompaniji SIPA (PDF 1.48 MB)

Categories

MOLDS

 

 

FILLING

 

 

PREFORM SYSTEMS

 

 

SECONDARY PACKAGING

 

 

BOTTLE PRODUCTION SYSTEMS

 

 

Modeli sistema za proizvodnju PET flaša

ECS FX integrated systems

ECS: from the resin to the finished container without any interruption

SIPA has been designing and manufacturing integrated systems since 1986. The consolidated experience it has acquired and the high technological level it has reached make SIPA one of the world’s leading companies in this sector for medium-high volumes.
SIPA integrated systems, the ECS range, start from the raw material, the resin, and takes the process through to the finished container without any interruption, with total automated control of all phases of production. Costs associated with traditional two-step processes (such as preform handling, preform storage, preform cooling & reheating) are simply not part of the integrated process.

These systems are extremely versatile and can produce a wide range of standard and customized containers: lightweight bottles for standard or hot fill use, ultra-clean or aseptic bottles, pasteurizable containers, warm filled bottles, wide mouth jars, round or square-shaped bottles with capacities up to 30 liters, oval, asymmetric or tailor-made containers. A comprehensive, competitive range that makes ECS machines a sure answer to a wide variety of requirements.

Highlights:

  • High production outputs:
    -up to 36,000 b/h for standard bottles
    -up to 30,000 b/h for hot fill bottles
    -up to 13,500 b/h for wide mouth jars with 73mm neck diameter
  • Lower production costs (no preforms handling/storage and single heating cycle)
  • Simultaneous production of two containers with different weight or shape
  • Optimized bottle cost (dedicated preforms with light neck and bottle weight)
  • High-quality bottles intrinsically clean
  • An extremely versatile platform for the production of special and technical containers
  • Wide flexibility in material processing (PET, RPET, PLA, OPP, etc.)

Applications
SIPA’s ECS integrated systems can produced a wide range of containers for a large array of applications: from standard containers for mineral water and soft drinkt, to heat set or ultra-clean bottles for juices and RTD tea, from oval or asymmetrical containers for detergents and personal care to wide mouth jars for food and cosmetics applications.

MATERIALS:

  • PET
  • OPP
  • PEN
  • PLA
  • Recycled PET
  • Regrind PET

TYPE:

  • Standard and taylor-made
  • Heat set
  • Pasteurizable
  • Ultra-Clean and aseptic
  • Wide mouth
  • Oval and asymmetrical
  • Large size (up to 30 liters)
  • Light barrier
  • Gas and oxygen barrier
  • Moisture barrier
  • Retortable

Read more (PDF 2.39 MB)

ECS SP integrated systems

 

From the resin to the finished container without any interruption

Injection stretch-blow molding machines (ISBM) model ECS SP 80, 50 and the new ECS SP 25 are designed for the production of containers in smaller lots than SIPA’s existing ECS FX single-stage units. They have features that enable quick change-overs between different product configurations, and they are also characterized by their compact layouts and high energy efficiency. Moreover, the handling of the preforms (always kept from the neck) allows for neck and container shoulder design not feasible with two-step technology.

The ECS SPs are ideal for the production of bottles with volumes as small as 20, 30 and 50 mL, typically used for such products as pharmaceuticals and also miniature shampoos and lotions used by hotels.

The SP models use hydraulics when large forces are required (e.g. to apply clamping tonnage) and servo-electric drives for fast movements (e.g. open/closing of the blowing unit). This combination is very energy efficient, helping the machines achieve a carbon footprint smaller than key competition. A key feature of the ECS SP 80 and SP 25 (not really true for SP50 because it’s a 3 station concept) is that they both accept molds originally designed to run on equipment from major competitors.

 

Highlights:

  • Wide range of containers can be produced with virtually no change of the machine
  • Quick mold changeover for different product configurations (from 4 to 5 hours for a complete changeover)
  • Extremely compact lay-out
  • High energy efficiency due to machine hybrid configuration (servo electric drives and hydraulics)
  • Accept legacy molds from other ISBM system suppliers
  • Hydraulic circuit and components positioned in the lower side of the machine, guaranteeing a clean production environment, ideal for food and pharma applications

Applications
ISBM systems serie ECS SP are ideal platforms for the production of a wide range of specialty containers. Main applications are typically cosmetics and personal care, detergents and home care, motor oil, food, miniature spirits, pharmaceuticals.

MATERIALS:

  • PET
  • recycled PET
  • regrind PET

TYPE:

  • Standard and taylor-made
  • Wide mouth jar
  • Oval and asymmetrical
  • Small size (20, 30, 50ml)
  • Long neck
  • Light barrier
  • Gas barrier

Read more (PDF 3.53 MB)

SFR rotary blowing systems

The SFR EVO3 range of stretch blow molding machines improves output rates and performance

SIPA has a constant will to improve performance and efficiency of its products to bring savings and added value on customer’s investments. SIPA has worked on its rotary blowmolding system SFR in order to improve output rates, TCO (Total Cost of Ownership), flexibility and efficiency. The result is the SFR EVO3: it is faster, more versatile, more efficient and it costs less to run.
SIPA rotary blow molding machines are designed to assure high process flexibility at the highest production rates.
With our rotary machines, users can produce standard containers at rates of 2,250 bottles/hour/cavity, complex custom containers such as Heat Set containers for hot filling at rates up to 1,800 b/h/cavity, or handling and blowing of very light containers with extremely high preform stretch rations (above 15).
Thanks to the SIPA rotary SFR’s unique and optimum oven ventilation system and simple and slow preform handling kinetics, the handling of light and delicate neck finishes remains easy even at such high production rates.
The possible applications are numerous: mineral water, carbonated soft drinks, milk and milk based products, edible oil, fruit juices, isotonics and functional drinks, beer and liquors.

Highlights:

  • The fastest production rates: up to 2,250 bottles/hour/cavityWide process flexibility
  • Easy to use
  • Reduced air and energy consumptions
  • Reduced Total Cost of Ownership
  • Flexibility: Hot fill and Cold Fill with only a simple cavity change
  • Fast and easy mold changeover

Applications
SFR rotary blow molding systems can produce bottles for a wide range of applications: still and carbonated water, soft drinks, fruit juices, isotonic and sport drinks, functional drinks, tea, milk and milk-based products, edible oil and alcoholic beverages.

MATERIALS:

  • PET
  • OPP
  • PLA
  • Multilayer

TYPE:

  • Standard and custom
  • Lightweight
  • Heat Set for Hot fill and pasteurization
  • Ultra-Clean
  • Light barrier
  • Gas barrier
  • Humidity barrier
  • Aroma barrier
  • Active packaging

Read more (PDF 3.30 MB)

XTRA rotary blowing system

XTRA is the new rotary blow moulder for PET containers designed by SIPA, which combines technology evolution with productivity revolution

This platform is designed to achieve top performance levels with the highest energy saving at the best possible speed in the market. XTRA is actually the first blow moulding machine in its range to work with the highest bhc in the industry, with the widest process angle and the best TCO overall, combined with a user experience which is as basic as it is innovative. An unprecedented achievement.
XTRA is a concentrate of technology, but most important of benefits: the highest bhc output in the industry, the widest process angle among its competitors, energy saving across the board, extreme user-friendliness, plus a totally open system. This perfect combination of performance, speed, quality levels and saving leads to a reduction in Total Cost of Ownership by 25%. XTRA is the development of PET blow moulders in every respect.

Highlights:

  • Best output: 2550bhc. Faster than ever with the highest bottles per hour per cavity in the market.
  • Best active angle: 200°. With a wider active process angle, the plastic bottle is moulded without stresses in record time.
  • Energy saver: – 25% less energy used to produce PET containers.
  • Easy use: 100%. User-friendly, accessible and intuitive for operators at any level, easy use and maintenance.
  • Flexibility: 0.2-3.5L. The same machine produces top-of-the-range containers in various sizes and for a variety of applications.
  • Open system: 3x. XTRA can be easily integrated with other types of machinery to complement production range.

Applications
XTRA rotary blow molding systems can produce bottles for a wide range of applications: still and carbonated water, soft drinks, fruit juices, isotonic and sport drinks, functional drinks, tea, milk and milk-based products, edible oil and alcoholic beverages.

MATERIALS:

  • PET
  • OPP
  • PLA
  • Multilayer

TYPE:

  • Standard and custom
  • Lightweight
  • Heat Set for Hot fill and pasteurization
  • Ultra-Clean
  • Light barrier
  • Gas barrier
  • Humidity barrier
  • Aroma barrier
  • Active packaging

Read more (PDF 600 KB)

SFL linear blowing systems

SFL linear blow molding machines are the most flexible systems present on the market
A unique expertise. During the last 30 years, SIPA has gained a wide range of experience in the development adn optimization of bottles and preforms and over these years it has designed thousands of containers for a multitude of applications, from drink to food, cosmetics, detergents and pharmaceutical products. SIPA is able to support its customers by offering the preforme and container solution that best suits the customer’s specific needs, from the design and supply of samples up to quality certification. SIPA is able to guarantee the functionality and optimization of the packaging as a whole: preform, container, closure, lable, packaging and palletizing.
The versatility of the SFL: the innovative SFL linear blow molding machine platform provides great flexibility in the production of a vast range of different types of containers. The SFL represents the state of the art for linear blow molding machines in terms of performance and reliability.
The SFL range can produce standard and personalized bottles for standard filling, for hot filling, oval bottles with oriented neck, multilayer bottles, lightweight botttles, large size containers up to 30 liters, and all this at high production rates.

Highlights:

  • High output, up to 1,800 bottles/hour/cavity
    -7,200 bph on SFL4/4
    -16,000 bph on SFL6/8 EVO
  • Fully electric machine
  • High standardization
  • Great versatility
  • Extremely quick installation and start-up time
  • User friendly technology with full process control

Applications
The SFL standard machine platform provides great production flexibility in term of different types of containers to be produced with the aid of special kits. Bottles for mineral water, soft drinks, fruit juices and functional drinks, beer, edible oil, spirits, dressings, souaces, cosmetics and detergents and pharmaceuticals.

MATERIALS:

  • PET
  • OPP
  • PLA
  • Multilayer

TYPE:

  • Standard and personalized
  • Lighweight
  • Heat Set
  • Pasteurizable
  • Ultra-Clean
  • Large sizes (up to 30 liters)
  • Oval and off-centered neck
  • Wide mouth (jars)
  • Light barrier
  • Gas barrier
  • Humidity barrier
  • Active packaging

Read more (PDF 2.54 MB)

SFL 1XL for large sizes

The best manufacturing solution for large size containers

The SFL 1 XL linear blowers are the response for small- and medium-scale production of containers anywhere from 5 to 30 liters in size, dedicated to sectors as water, oil, beer, wine, household chemicals, mineral oils.
The SFL 1 XL is ideal for production of returnable or one-way containers for water dispensers, stackable/one-way containers, kegs for beer and a wide range of large size containers, with neck finishes up to 93 mm. A special feature is the automatic insertion of the handle inside the blowing mold.

Highlights:

  • Low initial investment and running costs
  • Best in class equipment
  • High standardization with previous models (SFL line)
  • Extremely quick installation and start-up time (up and running in 10 days)
  • Technologically advanced machine
  • User friendly technology with full process control
  • Quick mold changeover (30 minutes)
  • Easily accessible area at the front of the machine for mold changeover and maintenance
  • Very compact layout

Applications
The SFL 1 XL is ideal for production of large size containers both returnable and one-way for mineral water, beer, wine, edible oil and chemical products.

MATERIALS:

  • PET

TYPE:

  • Large size (up to 30 liters)
  • Returnable
  • One-way
  • Stackable
  • With handle
  • Self-collapsible
  • Kegs

Read more (PDF 2.19 MB)

Business lines

Automotive

medical

packaging

technical moulding

teletronics

ENERGY EFFICIENCY

Energetska efikasnost u industriji je pojam koji je na našim prostorima postao bitan krajem 2008. i početkom 2009. godine, sa početkom svetske ekonomske krize. Većina privrednika je, do tada, najčešće deklarativno razmatrala trošak struje, kao bitan element kompletnog pregleda troškova. Pritom uticaj energetske efikasnosti na zagađenje prirode gotovo uopšte nije bio razmatran.

Kompanija Neofyton je među prvima u Srbiji i regionu počela aktivno prezentovanje značaja energetske efikasnosti, kako zbog smanjenja troškova proizvodnje, pa samim tim i povećanja profitne stope, tako i zbog podizanja svesti o ograničenosti resursa i širim ekološkim principima.

Ušteda energije korišćenjem Neofyton mašina

U poređenju sa direktnim konkurentima u sferi mašina za brizganje plastike, a korišćenjem standardne hidraulike u koju su ugrađene tzv. “smart” pumpe, naše mašine troše i do 50% manje energije. Korišćenjem servo-hidraulike, postoji potencijal za uštedu do čak 70%. Posedujemo veoma precizan uređaj za merenje potrošnje električne energije, kojim se to i dokazuje.

Kompanija Engel je bila prvi proizvođač mašina za brizganje plastike, još 2009. godine, koji je u svoj upravljački sklop uveo, kao standardnu opciju, stranicu za prikaz potrošnje struje – “Ecograph”, gde se navođenjem težine za svaki proizvod (kalup), u svim ciklusima dobija podatak, kako o ukupnoj potrošnji struje po satu, tako i o specifičnoj potrošnji struje po kilogramu prerađene plastike (kWh/kg).

ENVIRONMENTAL PROTECTION

Oprema koju zastupamo doprinosi OČUVANJU ŽIVOTNE SREDINE na nekoliko načina.
Kada govorimo o pratećoj opremi, a pre svega o čilerima za hlađenje vode našeg dobavljača Eurochille, kojima se temperira kako hidraulika i servo motori u mašinama, tako i kalupi (alati) u kojima se i formiraju gotovi proizvodi, čilerski sistemi koje mi prodajemo omogućavaju novi koncept hlađenja korišćenjem tzv. “adijabatskog efekta”.

U letnjem periodu hidraulika i servo motori mašina za brizganje zahtevaju hlađenje vodom temperature do 28°C. Korišćenjem tzv. “free cooling” uređaja sa “adijabatskim efektom”, hlađenje procesne vode se odvija bez korišćenja rashladnih kompresora (koji koriste freone za izmenu toplote). Izmena toplote, tj. hlađenje se odvija isključivo korišćenjem ventilatora, čime se postiže ušteda od 6 do 8 puta u odnosu na klasične čilere koji koriste kompresore sa freonom.

Jedan od naših kupaca je, korišćenjem “adijabatskih” uređaja za hlađenje, umanjio potrebnu količinu električne energije za hlađenje, za 1.400.000 kWh/godišnje, tj. za oko 70.000 EUR. Dodatna prednost je odsustvo rizika, da usled pucanja cevi dođe do curenja freona u atmosferu i velikog zagađenja.

Slična računica se može primeniti na naše Engel mašine za brizganje plastike, kao i na Piovan sušare za sušanje granulata.

Neofyton SIPA S.p.A partner i zastupnik

Kompanija Neofyton je SIPA partner za tržišta Srbije, Hrvatske, Bosne i Hercegovine, Makedonije, Nigerije i Kameruna.

SIPA je jedini snabdevač na tržištu koji vam može ponuditi kompletnu uslugu: od projektovanja i proizvodnje predformi, kalupa i kontejnera, sve do realizacije kompletnih linija za proizvodnju. SIPA je idealan partner za realizaciju vaših projekata: od peleta do palete.

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